AIChE CCPSC : CCPS Process Safety Professional Certification

CCPSC real exams

Exam Code: CCPSC

Exam Name: CCPS Process Safety Professional Certification

Updated: Aug 19, 2026

Q & A: 114 Questions and Answers

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AIChE CCPSC Exam Syllabus Topics:

SectionWeightObjectives
Topic 1: Process Safety Management Systems30%- Management of Change
  • 1. Risk assessment for changes
    • 2. Technical and administrative review
      - Process Knowledge Management
      • 1. Data management and integrity
        • 2. Documentation, P&IDs, design basis
          - Operating Procedures and Safe Work Practices
          • 1. Permit systems, lockout/tagout
            • 2. Procedure development and maintenance
              - Asset Integrity and Reliability
              • 1. Equipment quality assurance
                • 2. Maintenance, inspection, testing
                  Topic 2: Hazard Identification and Risk Analysis25%- Hazard Assessment Methods
                  • 1. FMEA, LOPA, Quantitative Risk Analysis
                    • 2. HAZOP, What-If, Checklist
                      - Risk Evaluation and Control
                      • 1. Inherent safety, prevention, mitigation
                        • 2. Risk criteria and prioritization
                          Topic 3: Incident Investigation and Learning15%- Investigation Methodology
                          • 1. Evidence collection and analysis
                            • 2. Root cause analysis
                              - Learning and Improvement
                              • 1. Corrective actions implementation
                                • 2. Knowledge sharing and prevention
                                  Topic 4: Risk Based Process Safety (RBPS) Fundamentals15%- Process Safety Competency
                                  • 1. Training and development
                                    • 2. Knowledge and skills requirements
                                      • 3. Competency verification
                                        - Process Safety Culture
                                        • 1. Leadership and commitment
                                          • 2. Workforce engagement
                                            • 3. Compliance and standards
                                              Topic 5: Measurement, Audit, and Continuous Improvement15%- Performance Indicators
                                              • 1. Data collection and reporting
                                                • 2. Leading and lagging metrics
                                                  - Audit and Assessment
                                                  • 1. System effectiveness evaluation
                                                    • 2. Compliance verification

                                                      AIChE CCPS Process Safety Professional Certification Sample Questions:

                                                      1. Austenitic stainless steels are typically susceptible to which of the following corrosion mechanisms specifically attributed to chloride exposure? (Select all that apply)

                                                      A) Galvanic corrosion
                                                      B) Stress corrosion cracking
                                                      C) Uniform corrosion
                                                      D) Pitting corrosion


                                                      2. Process Safety Competency is not involved with succession planning. True or False?

                                                      A) True
                                                      B) False


                                                      3. A facility has several processes that need to be audited. There are 120 P & IDs (Piping and Instrumentation Diagrams) for the processes to be audited. The auditor responsible for Process Knowledge Management should:

                                                      A) Review a representative sampling of P & IDs from all processes
                                                      B) Plan to extend the time required to do the audit
                                                      C) Request assistance from the lead auditor to distribute the load
                                                      D) Only review P & IDs from the processes with the highest process safety risk


                                                      4. All three flammable gas detection alarms have indicated in the control room the presence of a flammable vapor in the containment area below a horizontal butane storage tank. The correct operator response to this emergency would include (select all that apply):

                                                      A) Remotely isolate the inlet and outlet lines of the butane tank, if this capability exists
                                                      B) Remotely activate the tank area deluge system, if one exists
                                                      C) Notify workers to leave the butane tank area
                                                      D) Deploy an operator with a combustible gas meter to determine the extent of the flammable cloud
                                                      E) Notify management of the situation


                                                      5. A facility's process safety staff does consequence modeling for releases of various toxic substances that the facility handles. Which elements of Risk Based Process Safety would be most likely to use the results of this modeling? (Select all that apply)

                                                      A) Emergency Management
                                                      B) Operational Readiness
                                                      C) Stakeholder Outreach
                                                      D) Hazard Identification and Risk Analysis
                                                      E) Measurement and Metrics


                                                      Solutions:

                                                      Question # 1
                                                      Answer: B,D
                                                      Question # 2
                                                      Answer: B
                                                      Question # 3
                                                      Answer: A
                                                      Question # 4
                                                      Answer: A,B,C,E
                                                      Question # 5
                                                      Answer: A,C,D

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